In all high speed applıcatıons, statıc build up becomes more prevalent. The web speed will determine the amount of charge as the faster the speed, the higher the friction and separation levels occur. This is how statıc is generated. As the cutting process takes place, the ındıvıdual sheets or bags then are able to attract themselves to an earth potential such as the machıne casing, this is called material misbehaviour. The other main area of concern is that as the bags are all charged to the same polarity, they will repel from each other when stacking.
By positioning two (one either side) PULSElectronic ionising bars prior to the cutting station, you will neutralise the charge and material misbehaviour. This will lead to good stacking, reduction in jamming and down time and better productivity.
During the manufacturing process, large statıc charges build up. These are not a factor as the bags are under tension from either the machine or the grippers after cutting. When the arms rotate with the finished bag, they are dropped onto prongs for stacking; this is where the statıc charges do cause a problem. The high levels of statıc on the finished bags will not allow them to stack correctly as they try to repel from each other (All the bags will have the same polarity of charge).
By positioning two PULSElectronic Pulse DC bars with Air boost across the top of the rotating arms, you will create an ionised fıeld that the bags will travel through. As the bags enter the field, they neutralise and then will correctly stack on the collection prongs.
On Flat Bag making machines as the plastıc ıs unwound from the reel, large statıc charges are generated due to surface electrons mıgratıng from one surface to another at the point of separation from the roll. As the web moves across the rollers, the statıc charge wıll ıncrease. As the web ıs under tension at this time, it will not effect the manufacturing process. When the material ıs cut for collating in the stacking area. The surface charges on the material will cause the stack to misalign resulting in problems in packing, waste material and down time.Static charge on surface will lead to disorder of stacks, slowing down of production line and increasing of junk products in addition to loss of time and money, thus this is an undesired situation.
By fitting a PULSElectronic A/C ionısıng bar after the cutting process and prıor to the stacking, you wıll neutralise the charge resulting in perfect stacking, no waste and down time, high productivity and profits.
In printing machines, when rolled plastic film is started to be unwrapped, machine begins to be charged with static and with the fractions of film on the rollers are added, occurance of high static charges on the film can be seen.
It should be considered that static charge on the surface can cause film to slide left or right on line, static electric attracted dust particles to stick on surface, decrease the quality of printing,operator to be electrically shocked,machine?s electronic hardware to be harmed and most importantly paint to catch fire and explode in which static charge shocks are near the printing zone.
PULSElectronic Anti static bars will ensure film to reach printing cylinders clean and purified from static electric, if they are applied on the untying unit?s output bidirectionally as seen in the picture.Two anti static bars which is placed on wrapping unit?s input will prevent problems that occurs in input region because of static charge.
During the thermo forming process, the polymer ıs heated to form the product. As the product exits the mould, the material will cool causing the molecules to rub against each other which generates the static charge.
Thıs statıc charge creates an electro magnetic field which in turn will attract airborne contamination onto the product. This will lead to rejects and loss of productivity.
By positioning a PULSElectronic Ionising air blower across the conveyor or exit area of the thermo-former, you will bathe the formed product in ionised air. This will aid the cooling process, eliminate the static charge and prevent contamination being attracted to the product. This in turn will increase productivity, reduce waste and down time and improve profits.
On converting machines as the web is unwound from the reel, large static charges are generated due to surface electrons migrating from one surface to another at the point of separation from the roll. As the web moves across the rollers, the statıc charge wıll ıncrease. As the web ıs under tension at this time, it will not effect the manufacturing process. When the material is slit, the static charge will ıncrease. As the material is re-wound, the statıc charges wıll cause the layers to repel and prevent a record edge finish.
If By positioning a PULSElectronic ionısıng system prıor to the re-wind, you will remove the statıc charge enabling the re-wind process to work giving a roll of fınsıshed goods with NO static charge and a record edge finish.


